Tooling and Moldmaking for the Production of Rubber Composite Parts
For 35 years, toolmaking has been one of our core competencies. We manufacture custom tools and molds for the production of molded rubber and composite parts.
Precision starts with the tool. So does speed.
Short development times
Tools and molds are designed and manufactured in-house, saving time and additional iterations.
High precision
We ensure micrometer-level accuracy for exact compliance with specifications and consistently deliver high component quality.
Flexibility
Adjustments to the tools are possible at any time and are carried out promptly by us.
Seamless transition from prototyping to production
The toolmaking and production departments work hand in hand, guaranteeing tool concepts that are production-ready.
Cost efficiency
We develop various tooling and production concepts during the quotation phase and select the most economical option for you.
01
Prototyping and Production Tooling
We manufacture tools for rapid prototyping and stable series production. Prototypes are available on request after 2 weeks, with series production starting after 4 weeks.
02
Design & Development
We develop customized tooling concepts as early as the quotation phase. We produce digital mold designs using CAD systems that are ready for implementation.
03
Manufacturing & Initial Sampling
Tools are produced entirely in-house and sampled by us to secure quality and process reliability at an early stage.
04
Adjustments & Optimization
Changed component geometries or new materials often require tooling adjustments. We implement these changes quickly and flexibly to ensure that existing tools can be used efficiently.
05
Maintenance & Repair
We ensure the reliability of tools during ongoing production processes. Maintenance and continuous optimization extend service life and ensure stable processes.
Our Tooling Services
Design, manufacturing, initial sampling, and modifications - our in-house toolmaking facilities cover every step for the reliable production of molded rubber and composite parts.
Smart Manufacturing: We manage the entire toolmaking process in-house.
- Toolmaking is our core competency
- 100% in house expertise
- Fast response times for tooling modifications
Insights into Our Customer Projects
Our projects illustrate how molded rubber parts and composite solutions are used in a wide range of areas, including long-lasting infrastructure projects, mechanical engineering, and safety-critical applications in aerospace and electronics.
Medical Technology
Motor and Vibration Dampers
Molded rubber parts for laboratory equipment such as mass spectrometers, pressure reactors, and cutting mills.
Learn more
Tight tolerances, minimal burrs at high volumes through fully automated processes. Our materials meet the highest requirements, especially for compression set (DVR).
Medical Technology
Rubber Plastic Membranes
Rubber-plastic membranes for medical devices used in milk and mucus suction.
Learn more
Biocompatibility, high mechanical load capacity, and optimal adhesion of components.
Mechanical Engineering
Miniature Silicone and Rubber Suction Cups
Suction cups, grippers, and molded rubber parts for PCB assembly equipment.
Learn more
Ultra-light components ranging from 0.01 g to 2 g, < 0.3 mm wall thicknesses, low to-zero burr, and complex geometries.
Do you have questions?
We have answers!
Which materials can be used in toolmaking?
We manufacture tools primarily from tool steel or aluminum, depending on the requirements for service life, precision, and batch size. This enables processing of all common elastomers such as EPDM, NBR, CR, or FKM, as well as silicone and TPE materials. We manufacture composite parts reliably using metal, plastic, or fabric.
How quickly can prototype and production tools be designed and produced?
Through process optimization, we can manufacture prototypes and production tools on request, allowing prototype parts to be produced in just 2 weeks and series parts within 4 weeks.
Can existing tools be adapted or optimized?
Yes. We are flexible in adapting tools for redesigns or material changes and carry out optimizations and repairs (after approval) directly in-house. This extends service life and increases process reliability.
What quantities can be achieved with the tools?
Our tooling concepts are designed to ensure economical production for both small and large-scale production quantities. Whether you request single parts made from cost-effective aluminum tools or large-scale production in hardened tool steel, we have a solution for every requirement.
What is the service life of a tool?
Service life, also known as tool life, depends on factors such as material, geometry, and load. With regular maintenance and optimization, our tools deliver long-lasting performance across many production cycles.
Which cost factors influence toolmaking?
Costs are primarily determined by geometry, size, material selection, the number of cavities, and they are especially dependent on the desired production process, such as injection molding or compression molding.
Accelerated production: We combine in-house toolmaking with over 35 years of manufacturing experience
- Express service: Receive your first prototypes in 2 weeks, and start series production within 4 weeks
- 100% on time and delivered with zero defects
- Get a response within 24 hours
